{"id":2741,"date":"2026-08-21T19:21:10","date_gmt":"2026-08-21T19:21:10","guid":{"rendered":"https:\/\/aufersurfacetech.com\/industrial-plasma-systems\/"},"modified":"2026-10-31T16:57:42","modified_gmt":"2026-10-31T16:57:42","slug":"industrial-plasma-systems","status":"publish","type":"page","link":"https:\/\/aufersurfacetech.com\/en\/industrial-plasma-systems\/","title":{"rendered":"Industrial plasma systems"},"content":{"rendered":"<h1>Industrial plasma systems<\/h1>\n<p><strong>Atmospheric plasma to activate parts and technical components before bonding, painting or printing. Try the system on your own line with our demo unit before defining the equipment.<\/strong><\/p>\n<ul>\n<li>Demo unit to test at your plant, on your parts and process conditions<\/li>\n<li>Rotary and needle nozzles, single or multiple heads<\/li>\n<li>Manual, semi-automatic or fully automated integration<\/li>\n<li>Official Keylink Technology distributor with local technical support<\/li>\n<\/ul>\n<p><a class=\"ast-button\" href=\"#formulario\">Request a demo unit<\/a>&nbsp;&nbsp;or call <a href=\"tel:+34937128698\">+34 937 128 698<\/a><\/p>\n<p>Aufer Surface Tech, a division of Aufer Solutions S.L., supplies and integrates industrial plasma systems to activate surfaces and improve adhesion in manufacturing processes. We assess the material, part geometry, production speed and required result before defining the equipment configuration.<\/p>\n<figure><img loading=\"lazy\" src=\"https:\/\/aufersurfacetech.com\/wp-content\/uploads\/2026\/03\/ChatGPT-Image-26-mar-2026-17_35_20.webp\" alt=\"Industrial plasma system for 3D parts\" width=\"1024\" height=\"1024\" loading=\"lazy\" decoding=\"async\"><figcaption>Localised industrial plasma treatment for technical parts and components.<\/figcaption><\/figure>\n<p>The objective is not simply to install a plasma generator, but to achieve a stable and repeatable treatment within the production line. We therefore offer a demo unit so you can test on your own line, and provide local technical support while the process is defined and integrated.<\/p>\n<h2>What is industrial plasma?<\/h2>\n<p>Industrial plasma modifies the outermost layer of a material using an ionised gas applied at ambient pressure. The treatment raises surface energy and improves wettability, supporting subsequent operations such as bonding, printing, painting, varnishing, coating and sealing.<\/p>\n<p>The system operates without a vacuum chamber. This makes it possible to integrate the treatment directly into continuous processes, robotic cells, semi-automatic stations or manual workstations.<\/p>\n<h2>When should industrial plasma be used?<\/h2>\n<p>Industrial plasma is particularly suitable when treatment must be localised or applied to parts with three-dimensional geometries. Corona treatment is normally used for films, sheets and continuous materials, whereas plasma can focus activation on specific areas and precisely control the treated surface.<\/p>\n<ul>\n<li>Moulded or injection-moulded plastic parts.<\/li>\n<li>Technical components with complex geometries.<\/li>\n<li>Profiles, grooves and bonding areas.<\/li>\n<li>Surfaces that must be bonded, printed, painted or coated.<\/li>\n<li>Processes requiring localised, repeatable activation.<\/li>\n<\/ul>\n<p>If your application uses a continuous material, see our <a href=\"https:\/\/aufersurfacetech.com\/en\/systems\/\">industrial plasma and corona systems<\/a>.<\/p>\n<h2>Industrial plasma configurations<\/h2>\n<p>The right configuration depends on the treatment width, the shape of the part and the available cycle time. Systems can incorporate one, two or multiple plasma jets, together with different nozzle types.<\/p>\n<p>Rotary nozzles are available to cover areas up to 110 mm, while needle nozzles provide highly focused treatment. The solution can be integrated into manual, semi-automatic or fully automated processes.<\/p>\n<h2>Integration into production lines<\/h2>\n<p>An industrial plasma system must coordinate power, treatment distance, speed, nozzle movement and the time between activation and the next operation. Real production conditions and material variations must also be taken into account.<\/p>\n<p>Aufer Surface Tech studies these parameters with the customer and defines the most appropriate integration solution for the existing installation. Where required, the system can operate inside an automated cell or in synchronisation with line movement.<\/p>\n<h2>Try industrial plasma at your plant before selecting equipment<\/h2>\n<p>With our demo unit you can test plasma on your own parts and under your production conditions. This verifies how the material responds and reduces the risk of choosing an unsuitable configuration. We assess the area to be treated, the downstream process and the expected production conditions.<\/p>\n<p>This stage helps define the number of nozzles, treatment area, required power and automation strategy. See examples of <a href=\"https:\/\/aufersurfacetech.com\/en\/applications\/\">industrial plasma and corona applications<\/a>.<\/p>\n<h2>Industrial plasma for improved adhesion<\/h2>\n<p>Low-surface-energy materials may suffer adhesion failures, poor wetting or unstable printing and coating results. Industrial plasma activates only the surface layer, creating more favourable conditions for the following process without altering the overall geometry of the part.<\/p>\n<p>The solution must always be validated with the material, adhesive, ink or coating that will be used in production. Application analysis is therefore an essential part of every project.<\/p>\n<h2>Frequently asked questions<\/h2>\n<h3>What is the difference between industrial plasma and corona treatment?<\/h3>\n<p>Corona is mainly used to treat continuous materials uniformly at high speed. Industrial plasma is better suited to complex parts, 3D surfaces and localised activation.<\/p>\n<h3>Can the system be integrated into an existing line?<\/h3>\n<p>Yes. Integration can be adapted to continuous lines, robotic cells, automatic stations or manual processes, depending on cycle time and geometry.<\/p>\n<h3>How is the correct configuration determined?<\/h3>\n<p>We consider the material, treatment area, required adhesion result, production speed and integration constraints. Whenever possible, we recommend testing first with our demo unit on real parts.<\/p>\n<h2>Request an assessment of your application<\/h2>\n<p>Send us information about the material, geometry, downstream process and production speed. Our team will determine whether industrial plasma is the right technology and which configuration should be tested.<\/p>\n<div id=\"formulario\"><div class='fluentform ff-default fluentform_wrapper_4 ffs_default_wrap'><form data-form_id=\"4\" id=\"fluentform_4\" class=\"frm-fluent-form fluent_form_4 ff-el-form-top ff_form_instance_4_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_4_1\" method=\"POST\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Application study request (EN)<\/legend><input type='hidden' name='__fluent_form_embded_post_id' value='2741' \/><input type=\"hidden\" id=\"_fluentform_4_fluentformnonce\" name=\"_fluentform_4_fluentformnonce\" value=\"02660d6300\" \/><input type=\"hidden\" name=\"_wp_http_referer\" value=\"\/en\/wp-json\/wp\/v2\/pages\/2741\" \/><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_4_nombre' id='label_ff_4_nombre'>Full name<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"nombre\" class=\"ff-el-form-control\" data-name=\"nombre\" id=\"ff_4_nombre\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_4_empresa' id='label_ff_4_empresa'>Company<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"empresa\" class=\"ff-el-form-control\" data-name=\"empresa\" id=\"ff_4_empresa\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_4_email' id='label_ff_4_email'>Business email<\/label><\/div><div class='ff-el-input--content'><input type=\"email\" name=\"email\" id=\"ff_4_email\" class=\"ff-el-form-control\" data-name=\"email\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_4_telefono' id='label_ff_4_telefono'>Phone<\/label><\/div><div class='ff-el-input--content'><input type=\"tel\" name=\"telefono\" class=\"ff-el-form-control\" data-name=\"telefono\" id=\"ff_4_telefono\"  aria-invalid=\"false\" aria-required=false><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_4_pais' id='label_ff_4_pais'>Country<\/label><\/div><div class='ff-el-input--content'><select name=\"pais\" id=\"ff_4_pais\" class=\"ff-el-form-control\" data-name=\"pais\" data-calc_value=\"0\"  aria-invalid=\"false\" aria-required=\"true\" aria-labelledby=\"label_ff_4_pais\"><option value=\"\">- Select -<\/option><option value=\"Spain\"  >Spain<\/option><option value=\"France\"  >France<\/option><option value=\"Portugal\"  >Portugal<\/option><option value=\"Other\"  >Other<\/option><\/select><\/div><\/div><div class='ff-el-group ff_list_inline'><div class=\"ff-el-input--label asterisk-right\"><label  >Technology of interest<\/label><\/div><div class='ff-el-input--content'><div class='ff-el-form-check ff-el-form-check-'><label class='ff-el-form-check-label' for='tecnologia_ceec17de7cc5158e155f3085e7b4e570'><input  type=\"radio\" name=\"tecnologia\" data-name=\"tecnologia\" class=\"ff-el-form-check-input ff-el-form-check-radio\" value=\"Corona\"  id='tecnologia_ceec17de7cc5158e155f3085e7b4e570' aria-label='Corona' aria-invalid='false' aria-required=false> <span>Corona<\/span><\/label><\/div><div class='ff-el-form-check ff-el-form-check-'><label class='ff-el-form-check-label' for='tecnologia_7123fecdf07008da657938c6acd634a4'><input  type=\"radio\" name=\"tecnologia\" data-name=\"tecnologia\" class=\"ff-el-form-check-input ff-el-form-check-radio\" value=\"Plasma\"  id='tecnologia_7123fecdf07008da657938c6acd634a4' aria-label='Plasma' aria-invalid='false' aria-required=false> <span>Plasma<\/span><\/label><\/div><div class='ff-el-form-check ff-el-form-check- ff_item_selected'><label class='ff-el-form-check-label' for='tecnologia_990a4d94d7c95be524ac80f187943462'><input  type=\"radio\" name=\"tecnologia\" data-name=\"tecnologia\" class=\"ff-el-form-check-input ff-el-form-check-radio\" checked=\"1\" value=\"Not sure\"  id='tecnologia_990a4d94d7c95be524ac80f187943462' aria-label='Not sure' aria-invalid='false' aria-required=false> <span>Not sure<\/span><\/label><\/div><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_4_material' id='label_ff_4_material'>Material to be treated<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"material\" class=\"ff-el-form-control\" placeholder=\"E.g. PE film, PP parts, EPDM profile\" data-name=\"material\" id=\"ff_4_material\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_4_proceso' id='label_ff_4_proceso'>Downstream process<\/label><\/div><div class='ff-el-input--content'><select name=\"proceso\" id=\"ff_4_proceso\" class=\"ff-el-form-control\" data-name=\"proceso\" data-calc_value=\"0\"  aria-invalid=\"false\" aria-required=\"false\" aria-labelledby=\"label_ff_4_proceso\"><option value=\"\">- Select -<\/option><option value=\"Printing\"  >Printing<\/option><option value=\"Laminating\"  >Laminating<\/option><option value=\"Bonding\"  >Bonding<\/option><option value=\"Painting \/ coating\"  >Painting \/ coating<\/option><option value=\"Other\"  >Other<\/option><\/select><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_4_dimension' id='label_ff_4_dimension'>Web width or part size<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"dimension\" class=\"ff-el-form-control\" data-name=\"dimension\" id=\"ff_4_dimension\"  aria-invalid=\"false\" aria-required=false><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_4_velocidad' id='label_ff_4_velocidad'>Line speed<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"velocidad\" class=\"ff-el-form-control\" placeholder=\"m\/min or parts\/hour\" data-name=\"velocidad\" id=\"ff_4_velocidad\"  aria-invalid=\"false\" aria-required=false><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label asterisk-right\"><label for='ff_4_mensaje' id='label_ff_4_mensaje'>Describe your application or adhesion issue<\/label><\/div><div class='ff-el-input--content'><textarea aria-required=\"false\" aria-labelledby=\"label_ff_4_mensaje\" name=\"mensaje\" id=\"ff_4_mensaje\" class=\"ff-el-form-control\" rows=\"4\" cols=\"2\" data-name=\"mensaje\" ><\/textarea><\/div><\/div><div class='ff-el-group    ff-el-input--content'><div class='ff-el-form-check ff-el-tc'><label aria-label='Terms and Conditions: I have read the basic data protection information and accept the privacy policy. Contains 1 link. Use tab navigation to review.' class='ff-el-form-check-label ff_tc_label' for='gdpr-agreement_7a29242b23cc33c4f474b4b92d7d0733'><span class='ff_tc_checkbox'><input type=\"checkbox\" name=\"gdpr-agreement\" class=\"ff-el-form-check-input ff_gdpr_field\" data-name=\"gdpr-agreement\" id=\"gdpr-agreement_7a29242b23cc33c4f474b4b92d7d0733\"  value='on' aria-invalid='false' aria-required=true><\/span> <div class='ff_t_c'>I have read the basic data protection information and accept the <a href=\"https:\/\/aufersurfacetech.com\/en\/privacy-policy\/\" target=\"_blank\">privacy policy<\/a>.<\/div><\/label><\/div><\/div><div class='ff-el-group  ff-custom_html' tabindex='-1' data-name=\"custom_html-4_1\" ><p style=\"font-size:12px;line-height:1.4\">Controller: Aufer Solutions S.L. Purpose: to answer your technical and commercial request. Legal basis: your consent. Recipients: no data is shared with third parties unless legally required. Rights: access, rectification, erasure and other rights, as set out in the privacy policy.<\/p><\/div><div class='ff-form-inline-style' hidden><style>form.fluent_form_4 .ff-btn-submit:not(.ff_btn_no_style) { background-color: var(--fluentform-primary); color: #ffffff; }<\/style><\/div><div class='ff-el-group ff-text-left ff_submit_btn_wrapper'><button type=\"submit\" class=\"ff-btn ff-btn-submit ff-btn-md ff_btn_style\"  aria-label=\"Request an application study\">Request an application study<\/button><\/div><\/fieldset><\/form><div id='fluentform_4_errors' class='ff-errors-in-stack ff_form_instance_4_1 ff-form-loading_errors ff_form_instance_4_1_errors'><\/div><\/div>            <script type=\"text\/javascript\">\n                window.fluent_form_ff_form_instance_4_1 = {\"id\":\"4\",\"ajaxUrl\":\"https:\\\/\\\/aufersurfacetech.com\\\/wp-admin\\\/admin-ajax.php\",\"settings\":{\"layout\":{\"labelPlacement\":\"top\",\"asteriskPlacement\":\"asterisk-right\",\"helpMessagePlacement\":\"with_label\",\"errorMessagePlacement\":\"inline\",\"cssClassName\":\"\"},\"restrictions\":{\"denyEmptySubmission\":{\"enabled\":false}}},\"form_instance\":\"ff_form_instance_4_1\",\"form_id_selector\":\"fluentform_4\",\"rules\":{\"nombre\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false}},\"empresa\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false}},\"email\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false},\"email\":{\"value\":true,\"message\":\"Please enter a valid email\",\"global\":false}},\"telefono\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"pais\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false}},\"tecnologia\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"material\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false}},\"proceso\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"dimension\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"velocidad\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"mensaje\":{\"required\":{\"value\":false,\"message\":\"\",\"global\":false}},\"gdpr-agreement\":{\"required\":{\"value\":true,\"message\":\"You must accept the privacy policy\",\"global\":false}}},\"debounce_time\":300,\"file_upload_settings\":[]};\n                            <\/script>\n            <\/div>\n<p>You can also call <a href=\"tel:+34937128698\">+34 937 128 698<\/a> or email <a href=\"mailto:info@aufersurfacetech.com\">info@aufersurfacetech.com<\/a>. We answer in English.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Industrial plasma systems Atmospheric plasma to activate parts and technical components before bonding, painting or printing. Try the system on your own line with our demo unit before defining the equipment. Demo unit to test at your plant, on your parts and process conditions Rotary and needle nozzles, single or multiple heads Manual, semi-automatic or [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"disabled","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-2741","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.8 (Yoast SEO v28.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Industrial plasma systems and integration | Aufer<\/title>\n<meta name=\"description\" content=\"Industrial plasma systems for surface activation and improved adhesion. 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